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Case studies/F&B Manufacturing

Architecting a $5M Smart Factory: Lean operations with Odoo ERP

Architecting a $5M Smart Factory: Lean operations with Odoo ERP
-25%Production Lead Time
10x FasterPlanning Efficiency
100%Paperless Operations

About Client

Partnering with a leading F&B Manufacturer operating across regional markets, HIPTECH committed to creating high-efficiency solutions to maintain their competitive edge in a fast-paced manufacturing environment.


Overview

HIPTECH was engaged to design and implement a Smart Factory solution for a $5M investment tier F&B manufacturer transitioning from legacy paper-based operations.

Challenge

The factory operated with completely manual processes — paper work orders, whiteboard scheduling, and Excel-based inventory. This resulted in 15–20% material waste and frequent production line stoppages.

Solution

We architected a comprehensive Odoo ERP implementation with Smart Factory extensions:

  • **Manufacturing Module** with digital work orders and real-time WIP tracking
  • **IoT-integrated quality checkpoints** at each production stage
  • **Automated material requirements planning (MRP)** linked to sales forecasts
  • **Energy consumption monitoring** per production line
  • Results

  • Material waste reduced from 18% to 4.2%
  • Overall Equipment Effectiveness (OEE) improved from 61% to 84%
  • Full ROI achieved within 14 months
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